Automatic Winders

Automatic Winding Machines for Braiding Bobbins

Ratera Automatic Winders are adapted to each need. They are highly efficient and productive machines, and with just a few of them, entire braiding factories can be supplied.

Achieve control, precision, quality, and robustness from the very beginning of braid production with Automatic Winders. A good start leads to a good finish.

Discover some of our Automatic Winders

NX-100

BA-4U/E140

ML-100

Customization y adaptability

A world of accessories

Ratera provides a wide range of useful accessories necessary for obtaining the desired final product and adapting to the needs of each factory.

  • A wide range of tensioners for multiple threads and tension control: Ceramic Discs for textiles, ball tensioners for coarse products, or constant tension electronic feeders for very fine yarns such as suture.
  • The touchscreen of the new winder is useful to adjust winding and production parameters. All values can be stored as recipes in the PLC, increasing set-up speed in a user-friendly manner.
  • Cutting is both mechanical and electrical, depending on the fiber. There is an option for automatic insertion of clips to hold loose ends after cutting. Ideal for multiple monofilament strands.
  • Option for heads with independent traction and metering, to reduce product waste to practically zero.
  • Constant head speed or linear speed.
  • Ceramics and finishes for any type of fiber: Textile, Synthetic, Monofilament, Fiberglass, Carbon Fiber, etc. Taking care of the product is vital for good braiding.
  • Protection at the winding area as an option.

Solutions for all the bobbins

Automatic winding machines are designed to support Ratera braiding machines, from the smallest bobbins of Gauge 80 with dimensions of Ø39×110 mm to medium-sized bobbins of Gauge 140 with dimensions of Ø 78×280 mm.

  • Automatic cycles of 4 by 4 maximize efficiency.
  • Flexibility. Possibility to wind various sizes of bobbins on the same machine. For example, the ML-100 model allows winding bobbins from gauge 80 to gauge 115.
  • Customized drive heads for filling bobbins from other brands and sectors.

Why choose Ratera?

Durability and Robustness

Manufactured with top-quality materials and thoroughly tested, they enable the handling of the most demanding materials and have a long lifespan with minimal maintenance or spare parts expenses.

Precision and Quality

The precise distribution of the thread maximizes the bobbin capacity.

High speed and Productivity

Ratera manufactures the fastest and most stable winders in the market, enhancing competitiveness from the initial braiding process.

Support and Service

Ratera is the ideal partner, ensuring rapid and long-term spare parts supply, as well as providing training on machinery usage and technical issue support.

Video

Applications

Automatic winders configuration

 

NX-100 BA-4U/140 ML-100
Number of carriers 4 4 4
System Uhring Uhring  Lineal motor
Ø Max. per bobbin From 38 to 80 mm From 55 to 78 mm From 38 to 80 mm
Run From 100 to 220 mm From 170 to 280 mm From 100 to 220 mm
Pitch From 0 to 5 mm From 0 to16 mm From 0,3 to 8 mm
Head speed From 1.000 to 5.300 rpm From 77 to 3.000 rpm From 1.000 to 5.300 rpm
Yarn maximum speed 500 m /min 330 m / min 500 m / min
Motor power 1,1 Kw 1,1 Kw 1,1 Kw
Tensioners  1 1
Knock off switches 4 4
Scissors yarn cut Yes Yes Yes
Electrical resistance cut Yes Yes Yes
Touch screen Yes Yes Yes
Meter counter Yes Yes Yes
Layer counter No No Yes
Recipe menu No No Yes
Multi bobbins No No Yes
Lenght (A) 1.810 mm 2.400 mm 1.810 mm
Widht (B) 1.420 mm 1.800 mm 1.420 mm
Height (C) 1.800 mm 1.750 mm 1.800 mm
Weight 580 Kg 700 Kg 580 Kg
Customized bobbins Yes Yes Yes
Constant yarn speed Yes Yes Yes
Knock of switches (maximum) 8 x bobbin 10 x bobbin 8 x bobbin
Tension control Yes 1 yarn x bobbin Sí 1 yarn x bobbin Yes 1 yarn x bobbin
For suture yarns Yes No Yes
For composites fibers Yes Yes Yes
Clips feeder assembly Yes Yes Yes
Pay off unit No No No

Brochures

Fully-Automatic Winders