Gaugue 80, due to its design and construction, is the most precise small-sized braiding machine in the market. It is particularly suitable for creating small braids. Notably, it has been designed for braiding fine and delicate fibers, resulting in high-quality finished products.
Gauge 80
Customization and adaptability
A world of accessories
Ratera provides various useful and necessary accessories for the correct production of the desired final product. For example:
- Ratera provides various useful and necessary accessories for the correct production of the desired final product. For example:
- Different types of take off at the braiding point.
- Different lengths and shapes of needles for obtaining perfect edges of flat ribbons.
- Single or tension-controlled stopping devices for core control.
- For elastic braids, a tension regulation device called “Ratex,” which, through an optimal combination of gears, achieves the desired rubber tension.
- Take up systems. For example, a flat product braiding machine for flat products, a wheel braiding machine for the manufacture of fiberglass sleeves or stainless steel for surgical threads.
Advantages Gauge 80
Carriers for fine and delicate braided threads
Gauge 80 carriers are robust for durability and precision and have been designed for the production of fine fabrics with very low denier. There are 3 sizes of bobbins:
- Ø 39×110 mm. with a capacity of 97 cm³ (ideal for sutures)
- Ø 42×110 mm. with a capacity of 125 cm³
- Ø 42×153 mm. with a capacity of 173 cm³”
83 system The most advanced mechanical system
83L System: This advanced mechanical system, originally patented by Ratera, features wear-resistant components made of tempered and ground steel with a medium hardness of 610 Brinell (± 20 points). Carrier feet uses rotating bushings, and in the horn gear cuts are using plastic segments. The system achieves three significant outcomes:
- Increased Production Speed: Boosts production speed by 18% to 25%.
- Minimal Maintenance Costs: Requires little to no maintenance or part replacements in the short or medium term.
- Reduced Noise Level: Significantly lowers noise during operation.
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Applications
Configurations Gauge 80
Number of carriers | RPM of the horn gear | Motor power (CV) | Size A x B (mm) | |
individual | double | |||
3 SOU | 300 | 0,25 | 560 x 505 | 1115 x 505 |
9 doble | 311 | 0,25 | 635 x 570 | 1270 x 570 |
12 | 311 | 0,25 | 595 x 505 | 1115 x 505 |
13 | 311 | 0,25 | 595 x 505 | 1115 x 505 |
16 | 311 | 0,25 | 595 x 505 | 1190 x 505 |
17 | 311 | 0,25 | 595 x 505 | 1190 x 505 |
20 | 311 | 0,25 | 635 x 520 | 1270 x 520 |
21 | 311 | 0,25 | 635 x 520 | 1270 x 520 |
24 | 311 | 0,33 | 690 x 570 | 1380 x 570 |
25 | 311 | 0,33 | 690 x 570 | 1380 x 570 |
28 | 311 | 0,33 | 730 x 635 | 1460 x 635 |
29 | 311 | 0,33 | 730 x 635 | 1460 x 635 |
32 | 296 | 0,33 | 770 x 695 | 1540 x 695 |
33 | 296 | 0,33 | 770 x 695 | 1540 x 695 |
36 | 296 | 0,50 | 775 x 850 | – |
37 | 296 | 0,50 | 775 x 850 | – |
40 | 296 | 0,75 | 775 x 850 | – |
41 | 296 | 0,75 | 775 x 850 | – |
44 | 270 | 0,75 | 820 x 930 | – |
45 | 270 | 0,75 | 820 x 930 | – |
48 | 270 | 0,75 | 850 x 940 | – |
49 | 270 | 0,75 | 850 x 940 | – |
52 | 265 | 0,75 | 875 x 1040 | – |
53 | 265 | 0,75 | 875 x 1040 | – |
56 | 265 | 0,75 | 1010 x 1020 | – |
57 | 265 | 0,75 | 1010 x 1020 | – |
60 | 265 | 0,75 | 1000 x 1120 | – |
64 | 265 | 0,75 | 1180 x 1100 | – |
65 | 265 | 0,75 | 1160 x 1100 | – |
68 | 255 | 1 | 1160 x 1390 | – |
72 | 255 | 1 | 1160 x 1390 | – |
73 | 255 | 1 | 1160 x 1390 | – |
76 | 255 | 1 | 1320 x 1500 | – |
80 | 255 | 1 | 1320 x 1500 | – |
81 | 255 | 1 | 1320 x 1500 | – |
84 | 255 | 1 | 1320 x 1500 | – |
88 | 255 | 1 | 1320 x 1500 | – |
92 | 255 | 1 | 1500 x 1570 | – |
96 | 255 | 1 | 1500 x 1570 | – |
97 | 255 | 1 | 1500 x 1570 | – |
100 | 215 | 1,50 | 1740 x 1890 | – |
120 | 215 | 1,50 | 1740 x 1890 | – |
121 | 215 | 1,50 | 1740 x 1890 | – |
144 | 200 | 2 | 2090 x 2220 | – |
(RPM depending on fibers)